Services / Scan-driven engineering
Over 3 trillion scan points collected. We turn laser-captured reality into engineering-grade models — and build the design on what is actually there.
Overview
All too often, projects start with limited or incorrect dimensional data. Scan-driven engineering replaces assumption with measurement: laser scanners capture your facility at up to 900,000 points per second, and those point clouds are registered and converted into CAD solids that any design platform can build on.
The conversion is where experience matters. Turning millions of points into engineering-grade solids requires knowing heavy industrial plants and processes — which geometry is structural, which is insulation, what tolerance each interface demands. Acensium has collected over 3 trillion scan points and engineered directly against them since 2003. For capture-only scopes, our partner AsBuilt provides scanning and BIM services without engineering scope.
Who this is for
Typical deliverables
Every project is scoped to your facility, outage window, and objectives — not from a menu. These are the deliverables most often included in a scan-driven engineering project, each produced against verified existing conditions.
FINAL SCOPE DEFINED IN YOUR FUNCTIONAL & OPERATING REQUIREMENTS MEETING
How it works
STEP 01
Capture
The project area is scanned from multiple positions at up to 900,000 points per second — full coverage of structure, equipment, and interferences, while the plant runs.
STEP 02
Register
Individual scans are stitched into a single, dimensionally consistent point cloud of the environment.
STEP 03
Convert to solids
Point clouds become CAD solids suitable for design — modeled by engineers who know which geometry matters in a heavy industrial plant.
STEP 04
Engineer against reality
New design develops inside the verified model, with clash detection between new work and existing conditions running continuously.
Project examples · Scan-driven
SCAN & MODEL · PROCESS FACILITY
SCOPE
Congested compressor room captured as the basis for equipment and piping changes.
APPROACH
Laser capture registered and converted to engineering-grade CAD solids.
DELIVERED
Point cloud, existing-condition model, clash-checked design basis.
SCAN & MODEL · POWER GENERATION
SCOPE
Full project area modeled before design began on a multi-floor retrofit.
APPROACH
Trillions of points registered into a verified model; design developed inside it.
DELIVERED
Registered point cloud, CAD solids, continuous clash detection.
FAQ
Related services
Brownfield upgrades and plant modifications engineered against verified existing conditions.
ASME B31.1 design and stress/flexibility analysis for high-pressure, high-temperature steam and feedwater systems.
New equipment engineered into verified existing conditions.
Tell us your outage window, constraints, and what you need to accomplish. An engineer — not a salesperson — responds with next steps.