Services / Fabrication verification
Laser inspection of fabricated assemblies and purchased equipment against the approved design — verified fit before shipment, so field rework never makes it to your schedule.
Overview
Complex plate work and fabricated assemblies routinely drift from design during fabrication. Discovered in the field, those deviations cost outage days: reworking fabrication onsite is expensive, slow, and usually produces a lower-quality install. Acensium laser-inspects critical fabrication in the shop, comparing scanned geometry directly against the approved design model.
Deviations are documented with dimensional precision and dispositioned before shipment — corrected at the fabricator, where fixes are cheap. For large equipment, we virtually place the scanned item into the plant model and confirm mounting and interface fit before it ever leaves the factory.
Who this is for
Typical deliverables
Every project is scoped to your facility, outage window, and objectives — not from a menu. These are the deliverables most often included in a fabrication verification and laser inspection scope, each produced against verified existing conditions.
FINAL SCOPE DEFINED IN YOUR FUNCTIONAL & OPERATING REQUIREMENTS MEETING
How it works
STEP 01
Define critical dimensions
Interfaces, mounting points, and tolerance-critical geometry identified from the design model before fabrication starts.
STEP 02
Inspect in the shop
Assemblies are laser scanned at the fabricator and compared point-for-point against the approved design.
STEP 03
Disposition deviations
Out-of-tolerance conditions documented and corrected at the shop — or formally accepted with engineering review — before anything ships.
STEP 04
Confirm virtual fit
Scanned fabrication is placed into the verified plant model: the install is rehearsed digitally before the outage begins.
Project examples · Fab verification
CHUTE REPLACEMENT · BULK PROCESSING
SCOPE
Chronic plugging and accelerated wear at a crusher feed point.
APPROACH
Flow-control geometry developed and proven with calibrated DEM simulation.
DELIVERED
Chute design, liner strategy, shop-verified fabrication.
FABRICATION QA · POWER GENERATION
SCOPE
Verify complex fabricated assemblies before they shipped to an outage-critical install.
APPROACH
Laser scan of every assembly compared point-for-point against the approved design.
DELIVERED
Deviation reports, dispositions, virtual fit-up — zero field rework.
FAQ
Related services
New equipment engineered into verified existing conditions.
Transfer chutes, conveyors, crusher and transfer houses, dust control, and separation systems.
Tell us your outage window, constraints, and what you need to accomplish. An engineer — not a salesperson — responds with next steps.