Services / DEM simulation
Discrete element modeling of bulk material flow — velocity, impact, wear, and dust generation simulated and tuned before the design is final and the steel is cut.
Overview
Discrete element modeling (DEM) simulates the behavior of individual particles — millions of them — moving through a handling system. Velocity profiles, impact zones, wear patterns, dust generation, and plug risk become visible on screen while the geometry is still cheap to change.
Acensium uses DEM as an engineering tool, not a rendering exercise: simulations are calibrated to your material properties and validated against field behavior from hundreds of installed transfers. Alternatives are compared quantitatively, and the design that ships is the design that was proven.
Who this is for
Typical deliverables
Every project is scoped to your facility, outage window, and objectives — not from a menu. These are the deliverables most often included in a DEM material flow simulation study, each produced against verified existing conditions.
FINAL SCOPE DEFINED IN YOUR FUNCTIONAL & OPERATING REQUIREMENTS MEETING
How it works
STEP 01
Characterize the material
Particle size, moisture, cohesion, and flow properties established from your actual material — a simulation is only as honest as its inputs.
STEP 02
Model the system
The transfer geometry — existing or proposed — built into the simulation environment, including belts, speeds, and feed conditions.
STEP 03
Simulate and compare
Alternatives run side by side: velocity control, impact energy, wear exposure, and dust generation compared quantitatively.
STEP 04
Engineer the result
Findings feed directly back into design — geometry revised, re-simulated, and released for fabrication only when the flow behaves.
Project examples · DEM simulation
SYSTEM UPGRADE · POWER GENERATION
SCOPE
New 6,400 TPH transfer system added alongside the existing fuel path.
APPROACH
DEM-validated chute geometry; mechanical and structural design in the verified model.
DELIVERED
System design, flow simulation report, biddable package.
CHUTE REPLACEMENT · BULK PROCESSING
SCOPE
Chronic plugging and accelerated wear at a crusher feed point.
APPROACH
Flow-control geometry developed and proven with calibrated DEM simulation.
DELIVERED
Chute design, liner strategy, shop-verified fabrication.
FAQ
Related services
Transfer chutes, conveyors, crusher and transfer houses, dust control, and separation systems.
Laser inspection of fabricated assemblies and purchased equipment against the approved design.
Brownfield upgrades and plant modifications engineered against verified existing conditions.
Tell us your outage window, constraints, and what you need to accomplish. An engineer — not a salesperson — responds with next steps.